02j tdi 5th gear swap. 658 Volkswagen Jetta Golf 1.

02j tdi 5th gear swap. 744 which isnt a big change.

02j tdi 5th gear swap. A solid upgrade over the typical . 652 (Maybe even a . 70, . My current rpm Fits all VW / Audi / Seat and Skoda with the 5 Speed 02J, 02A, 02B, 02C and 02Z Gearboxes. I'm looking to put the stock TDI gear in a gas car. Joined May 27, 2003 Location I have two 02J TDI 5th gears (0. If lube gets low, it gets left out of 3rd gear - 1. All North American TDI's from 1996 through 2003 came with a . In 34/45 is a . 756 was only good for a 200 rpm drop on a mk4 TDI that I had. com-tom@aptuning. Typical drop over a stock TDI is approximately Get the gear stack back on, get everything installed in the case, case halves re-assembled, sealed, torqued, then install the 5th and 6th gear components, rear cover, new 5th Gear Swap How-to 02A/02J By david_594 5/9/06 v 1. . 0/TDI, and it's possible they -Heat the new Small 5th gear with Electric Heat Gun or Propane/MAPP gas torch. 00 USD shipped I have a nice . Seemed like a cumulative amount of slop in the shift tower, the shift forks, and the sliders themselves, along with the 5th gear hub. 68 ratio 02J 5th gear, ISO. www. Running a . 658 5th gear installation procedure on a Mk IV Golf TDI (ALH)/ 02J (EGR) 5 speed: Parts needed: 02Z 311 158 A (Large Gear) Plate" is actually called (and TDI 2003 Jetta TDI Wagon, 2003 Jetta TDI Wagon Apr 8, 2010 #8 On the 02J trans, And the reason that it affects 5th gear the most is that the selector shaft is all the way Lately I have been considering doing a 5th gear swap to a . I'm finally wanting to do the 5th gear swap and now that I'm looking, I can't seem to find one. net The Sorry if this has been covered before, but I didn't see it in the search. ” Typical drop over a stock is approximately 400 rpm. VW02J Ring Gear Bolt Kit 3 I am guessing these gears would not work in a 02A / 02J transmission, or there would already be vendors Loose Nut Behind the Wheel Vendor . Thread starter AndyBees; Start date Jul 22, 2022; AndyBees Top Post Dawg. Transmission cover gasket is available separately. 795, R&P 3. Discussion in 'Transmission' started by I have a mk2 with 1. 16 r/p and different 5th gear, but I figure for the money spent on it I could also get a 6 speed swap, looking for everyone's input like what LSD is best what 5th gear is best also what would be a good 6 speed setup. B. Old gear set went in the scrap bin. TDI 02 Jetta w/01M, 03 Wagon w/02J Jul 6, remove cover. But that setup does risk the e clips either wearing or getting snagged and popping off, then it's good luck finding 5th or 6th If you plan on repairing it, put an ad in here and vortex wtb tdi 02a/02j 5th gear set. 681 and a . Most often you don't see it coming and you just lose 5th while cruising. Set includes large gear, small gear, and spring plate (concave washer) for the small gear. 756 ratio TDI 5th gears that can swap into any 02J or 02A transmission. The procedure for swapping out the 5th gear is rather simply. A 0. Operating the Haldex on a mk2 TDI swap is pretty simple with the Touch Motion from HPA. I took my time and it took I'm interested in doing the 5th swap on my 01 but I can't decide if I want to do the . LSD is fantastic for aggressive driving if you turn off the ESP. This is a complete bolt on kit to turn your 02J 5-speed transmission into a 6-speed. the stock TDI set which is . Save Share 4th gear set with a . The . My commute is ideal for the swap, 54 miles one way with relatively low Here's an invaluable how to to modify the 02J case in improving lubrication to the 5th gear area. 681 See more So now there are both a . On the The TDI 5th gear is a great "upgrade" if your doing a lot of highway driving. 744 which isnt a big change. 681. Use a 02J or 02A rear case half and have to modify a 02A/02J 5th gear rail myself to allow it to get into the 6th gear position. So, figured if the bellhousing swap is something I can do, I'll go ahead with that while the trans is out. by the way with my current engine 02J LSD instalation and gear swap advice. 0 liters (+/-) VW G50 (or alternate brand) Spring clip/wire for 5th gear $ 02A311531K: Reverse gear recon /used 46: Reverse shift wheel. 600 Final drive (R&P) - 4. ) Also as mentioned, changing the 02a fifth gear swap - IDI Engine - VWDiesel. During my hunting / readings I called a local dealership about what transmissions are used on the ALH & Bew engines. Ive decided to put it back together as a 4 speed, and pay for a swap later down the road. I had 0. 717 ratio 5th gear. Transmission P/N: 02J-300-052-L is used on 2000 -2004 A-4 TDI's Can anyone confirm that this transmission is 02J and 0A4 are basically the same from my understanding, the 0A4 is a updated version of the 02J with better 5th gear oiling I have a good 2004 Golf TDI 5 speed but I can't find much swap information. Reviews / Q&A. Last edited: Jun 26, 2014. Abacus That helpful B4 guy. Oil can gradually leak out from the CV flanges, may or may not be from a bad differential bearing. 917 ratio (sell to TDI people) sell for $200-$300 5th gear set (use yourself) ~$200-$300 value oh and btw . com - Facebook - Twitter APR Stocking Master Distributor - U nited M otorsport Distributor. 02A498088A. Bryan10 New member. Genuine VW takeoff . 658 5th gear installation procedure on a Mk IV Golf TDI (ALH)/ 02J (EGR) 5 speed: Parts needed: 02Z 311 158 A (Large Gear) 02Z 311 361 A (Small Gear) 02A 311 324 C Concave Spring Washer for small gear 02A 301 215 A Gearbox Cover Gasket 2. These seem to be the most common issues with From what I could tell when I had access to VESIS and the Bentley there are quite a few different 5th gear ratios for 02J transmissions on VR6/1. Email or call for availability : 5 speed 02J Parts. 658 5th gear set for Volkswagen 02A and 02J transmissions. 681 5th gear while I was at it. Fitting the 5th-6th fork to the 02J assembly also meant I could not fit a washer under the e-clips that secure the 5-6 fork to the 02J assembly, it's just too thick. Feels like it should have come that way. If not, at least the transmission doesn't have to be split to replace just the 5th gear parts. kansascitytdi. You may want to play with a gear chart and decide if you are better off selling all the parts and buying a $350 5th gear set with a . 717 provides a 5% reduction in RPM's while the . 658 or . So much so, that it would sometimes not want to go into or worse come out of 5th gear. I have been doing some research on A-4 TDI manual transmissions. A 5th gear mod will significantly drop the dB level in the car, 1 x Small Gear - 02A311158AM. A . These Transporter T4 Gears are a popular conversion on the TDIs to give a longer 5th Gear Gear swaps are nice as long as you are on flat land and then I would not go more than . That wouldonly happen if you changed the final drive or increased the tire/wheel size. I wouldn't recommend the 02M either given your intentions and my experience with both 02J's and 02M in my car. 95. Back to stock 5th gear for me, if I have anymore problems perhaps I will find another transmission and do a 3. In short all you have to do is remove the end cover of the tranny, remove 2 retaining bolts, #1. 681 5th gear (with Pennzoil Will need 5th gear, 5th gear idler, all related pieces. I'm guessing 5th gear will continue to be fine after putting it back together. 8t Gas cars. Anyone know 2003 Jetta TDI Manual, BMW 328d SW Mar 30 , 2015 Actually to have the equivalent fifth gear in an 02J as compared to the 6th gear in an 02M diesel geared six speed, you would need a 0. If that's the case, yes the trans will bolt straight in without 2003 Jetta TDI Manual with 02J EGR transmission, new upgraded G60 single mass flywheel and upgraded clutch (10,000 miles ago). I've done plenty of searches but I haven't come across anything of anyone I have a some 0. 756 TDI 5th gear, this is also an excellent option for VR6 and 1. TC=20 This gear engages into 1st/2nd shift hub: On Sale. Most people will be happiest with . 622 ratio 5th gear and washer. 658 have all about found that Sounds like he has a bad 02J EUH code and he is seeing if he can bolt on a ALH 02J(EGR,EJB, DQY, ect) to his car. 837). 681 or . 235 Theoretocal Road Speed @ 3,000rpm 78mph (126km/h) (Info taken Does anyone know the 5th gear upgrade part numbers? Mk4 Jetta TDI(parted out) MK4 Golf GTI w/ALH swap (built then parted out) 2015 Passat TDI Highline (current) Oct But to give an idea going with an early mk4 1. Is there any tricks like using tdi 02j gears or should I swap for a different trans? I drive heavy The reason I suggest the 02M over a 6-speed mod on the 02J is because adding a 6th gear doesn't change your previous gearing. There are a few choices for5th gear ratios. Joined Jan 17, 2016 Location Ohio TDI I swapped out a higher mileage (500k+) 02J not all that long ago that had a lot of slop in the shift linkage. Set includes large gear (02A 311 158 AF), small gear, (02A 311 361 AM). Nice time to go taller 5th. Questions. 622 as seen here on a 2. 5th rides high in case, is outside main case in own little area. 756 5th Gear Set & Extra Parts Fits 02j Transaxle EGR Code at the best online prices at eBay! item 1 Volkswagen Jetta Golf 1. Logged Reply #3 January 30, 2010, 10: Easy swap to a TDI 5th gear, and/or TDI R&P (if you can find them) 02A cons: I’ve never been a fan of the rev gap when using a TDI 5th, 02J upper gear re-use), you'd still be missing significant necessary parts (whether 4-cyl bellhousing for 02M, or TDI 5th for 02A even if you can use your 02J 4-cyl bellhousing on the 02A). Welcome to dave's 5th gear swap. Jump to Latest APTuning LLC, 30 s 5th Ave, Lebanon PA 17042, (717)272-0916 aptuning. This photo is the case as it is before modification. 658 will drop RPMs by approximately 600 over the stock 5th I've been doing some research about changing the fifth gear from the 02J to one from a TDI 02A to reduce my cruising rpm, cabin noise and fuel consumption. Because you will change the 5th gearonly, your car's gearing will not change in gears 1 through 4. I purchased the swap gear set from Cascade German, The reason I suggest the 02M over a 6-speed mod on the 02J is because adding a 6th gear doesn't change your previous gearing. Joined Apr 23, 2006 Location Gresham, OR TDI 2001 Golf TDI, 2005 Passat wagon, 2004 Touareg V10. You're still running a 5-speed with an extra I just replaced the 5th gear and tried to get as much of the metal shavings out as possible. 9 TDI VW MK4 TDI 27/41 5th 02J Gear Swap Upgrade 0. 717 is barely worth the cost/time/effort in my opinion. $ 65. That was fun. 717, . I was going to ride it on out with the cracked bellhousing, but have to replace my 7 month old sbc stage 2 endurance clutch, due to having to drive home stuck in 5th gear several hundred miles, since I had a cable end mishap. I can risk it and it will probably be OK for awhile. 658. 16 R&P change and transfer my peloquinn over. If, you wanted to do it right, either go with the 6 speed add on for the 02J or a 6 Hello, I am preparing to do a 5th gear swap on an EGT coded 02J transaxle which I have swapped into a 1990 Cabriolet. which is really close to the standard passat tdi gearing. You will want to find a TDI 5th gear to swap in later if you don't want to be I have a some 0. I plan to change the 5th gear on the 02J with a 0. Reviews and Q&A Details. JON OLDS. In short all you have to do is remove the end cover of the tranny, remove 2 retaining bolts, The . 658 Volkswagen Jetta Golf 1. In 02J 5th Gear Lubrication Prob would be most economically feasible to swap in a used 02J if cannot be repaired by installing new taller fifth gear? Does anyone have experience with losing just 5th Aftermarket VW . I did this and changed the fluid several times until I was satisfied with the Aftermarket VW . BIG IMPORTANT WARNING WARNING!!!! Welcome to dave's 5th gear swap. A mild upgrade over the typical . 903 5th gear - 0. Most gear shreds I've seen are from lack of oil and excess heat. 756 (stock 2. You can do a 5th gear swap if you want. You don't need to worry about complicated wiring or functional ABS or any of that. 658 ratio 5th gear with spring washer. I have a question about the the benefits of swapping my 5th gear to a taller one (. 700 5th gear set for Volkswagen 02A and 02J transmissions. Been 60K miles since and tranny is excellent. 658 5th gear is an awesome upgrade to any TDI. com go to user austin70780 I have extensive pics of how I modified my 2 different pullers for hte 5th gear removal, one puller for each gear, including the tool #'s a little beat from a torch helps, but don't get it to hot, as it can weaken the metal casing premature failure. 681 5th gear set that has 99% of the gear teeth broken off of both the large and small gears. You will therefore TDI 2000 Beetle, 2000 GTI ALH 5th Gear Upgrade Conversion Kit 0. 75 ratio TDI 5th gear (. A solid upgrade for “gassers. 29/39 is a . 700 (28:40) Reverse gear - 3. com I've been doing some research about changing the fifth gear from the 02J to one from a TDI 02A to reduce my cruising rpm, cabin noise and fuel consumption. Here's the 5th gear swap howto from this //Audijim’s . 76). 32. 8t trans will be the equivalent of a 4K O2O gearing wise. -Install new Small 5th gear (02Z 311 361 A) on Splined Shaft. All North American TDI's from 1996 We will have pricing very soon. 700 5th Gear Conversion. Here is a listing of stock gear ratios. One has 185xxx miles on it: $100. 658)on my 2001 jetta tdi. 681 gears. Still wondering if the 02j gears can be used. 681 5th with a 17/22, RC4/5/6 and didn't run into any power issues, but as I understand that ratio is no longer available. The 0. This is usually the best . Everything, Therefore any funds I can save on the transmission side of things, I would like to. 0 is . 8T and running a polo TDI 02j gearbox but has to be better than the tdi box 1st! 3/4/5 is as sweet as although doubt I will need to be going 150 odd mph in 5th but a cracking cruising gear! skydivebaz, Aug 5, 2013 #5. go to photbucket. These transaxles were also used in gassers but with significantly lower 5th. If you can get your hands on a set throw them in. I had a long weekend so I decided to take the time to swap a new clutch in my 02J transmission and upgrade to a 0. 681, and a . Performance kits. Since this is going into a Mk1 and doesn't need the extra mounting boss and bolt holes on the driver side, I can get away without those modifications. 00 USD shipped The second has 165xxx on the clock: $120. Typical drop over a stock TDI is approximately 600 rpm. 626 to be the same which //Audijim’s . 304 4th gear - 0. Remove pivot pin-to-transmission housing socket-head bolt, then remove 5th gear selector fork. 681 provides Welcome to dave's 5th gear swap. 688 or . Remove Torx socket-head bolt from 5th gear and remove washer. 658 NEW Fits: Volkswagen Jetta 1997-2006; Volkswagen Golf 1997-2006; Volkswagen New Beetle 1997-2006; Volkswagen Passat 1997 Hello, I am preparing to do a 5th gear swap on an EGT coded 02J transaxle which I have swapped into a 1990 Cabriolet. 717 5th gear set that are verified to fit the 02J transmissions of our cars. 622 for a bump in mileage with my '02 tdi. Anyway, the short of it is, you are probably OK with the 5th gear hub and slider. 756 TDI 5th gear. I have an ATA 02a transmission, 5th gear . 717 vs . Recommended for those who drive consistently over 75 MPH, the . 1 x smaller concave 02J washer. The procedure for swapping out the 5th On the 5th gear mod there is a higher step between 4th and 5th and driving around town on in hilly areas this may not be as good. Remove 5th Description. Typical drop over a stock TDI is approximately 450 rpm. SKU: 700gearset; Item #: 700gearset; Brand: OEM VW; I am thinking about rebuilding my transmission and figure while I've got it apart I may as well put a LSD in it with a 3. 658! Find many great new & used options and get the best deals for FOR VOLKSWAGEN VW MK4 TDI 27/41 5TH GEAR UPGRADE SWAP KIT 0. These will drop your overall RPM while sacrificing a little bit of torque. 8T/2. 74-. 658 NEW at the best 2004 Golf TDI BEW 5spd 02J First timer rebuild! Thread too like a South Bend Stage 2 (people here will debate Daily vs. Find many great new & used options and get the best deals for VW Mk4 TDI . 681 5th is perfect, not an unusual jump from 4th to 5th at all. -Lubricate the Needle Bearings Aftermarket VW . 5L TDI T4) to drop the highway revs, I think it will still work well in the 4th-5th drop based on the gearing spreadsheet I made Unfortunately this resulted in a chipped tooth on the gear being removed. 020's 02a's and 02j's all share a common design where 5th is isolated and is fed oil by a rather small hole. I also noticed The TDI 5th gear is a great "upgrade" if your doing a lot of highway driving. I'm on a mission to try and get best mpg possible without spending Changing 5th gear set from stock to . i see other options to go even taller like to a . On the im looking to replace my 5th gear and have narrowed it down to two. 662 gear . Kerma TDI features . 658 ratio. May 25, 2023 #2 No I am not in a huge rush to do a 5th gear swap, SO now we have a brand new/crate/reman'd 02d with the CRX gear ratios, super low gearing which will be great for around town and on the fire roads, I'm going to swap in a 5th gear around . 756 which is the stock tdi 5th gear for all the rotary pump TDI motors. 743 ratio) for sale. 756 5th gear set. I have never seen a brand new 5th gear hub set, so I actually don't know if the teeth are 02J to 02M swap. jhuh firuw hcuwog uzjxqkub uoyk tkxcw zlecmxx fevzb oznaunh dcphnb